Monday, September 24, 2012

What do the display codes mean?

The display in the center of your instrument pod is called the BDI, or Battery discharge Indicator.  However, the BDI actually gives 4 categories of information. 
They are:
-Battery Discharge Indicator
-MPH Speed Indicator: when in motion, shows actual MPH on stock 12" tires.
-Accumulated Miles: Odometer
-Error Code Display

The BDI will tell you the amount of charge left in your battery bank, in the form of a remaining percentage, from 100% down.

The Miles Per Hour will be displayed while in motion, and will alternate with the BDI.  The MPH is only accurate with the stock 12" tires, unless reprogrammed for a specific tire size difference, since it is calculated based upon RPM of the stock tire.

Accumulated miles are shown when the vehicle is not in motion, the brake is on, and the key is on.

Error Code Display is when the vehicle is not in motion, and there is an issue preventing proper operation.  Codes are displayed with a "dash" then a 2 digit code.  There are only 5 "owner remedy" codes.  Any other codes require dealer service, according to the GEM manual.  Let's cover those 5 one at a time.

-04 Parking Brake engaged at key ON position.  (Can also mean brake safety switch engaged/broken)
-06 Pedal depressed while direction switch is in neutral.  (You're not in gear, or switch has failed)
-11 Pedal depressed at key ON.  (Turn the key OFF, remove foot from pedal, turn key ON)
-15 Low voltage on battery bank.  (Batteries need charge before further operation possible)
-16 High voltage on battery pack.  (Turn on LIGHTS for several moments, then retry)

Details:

-04 The Parking Brake Safety Switch is installed to prevent damage to the motor that can be caused if the motor is under load while the brake is on.  The motor can overheat, and be permanently damaged as a result.  There is a switch installed under the parking brake boot that can, as discussed in an earlier article, cause this particular code because of loose wires at the terminal connections, a failed safety switch or broken wires prior to the electric engage circuit located under the dash.  To test for this, put the key in the ON position, drive switch to FWD, foot off the brake and accelerator.  Now, grasp the parking brake handle, depress the lock button, and lower the handle.  If when you fully lower the parking brake to the disengaged position, you do NOT hear an audible "clack" under the dash, then the safety switch has a flaw.  Begin with the contacts below the boot, and work your way forward, from least expensive to fix, to most.

-05 Obviously if the direction switch is in NEUTRAL, the vehicle will not go anywhere.  Remove your foot from the accelerator, move the switch to FWD or RVS, and try again.  If the vehicle still does not move, it may be a loose wire, a bad switch or the worst possible item, the motor itself.  Even so, a new motor is less than $1,000, and takes approximately 25 minutes to change out.  (See article on motor upgrade)

-11 A lot of care was put into preventing motors from being damaged.  If you have this code, the computer control is sensing that your foot is on the accelerator before the key was in the ON position.  If your foot is not on the accelerator, and you are still seeing this code when you first turn the key on, check your pedal to make sure it is fully up by manually lifting it with your hand.  If it is not, there may be a problem with the return spring, or debris stuck along the moving surfaces.  If neither of these is the case, you must consider that the accelerator control unit has failed.

-15 Just like rechargeable flashlights, cordless drills and RV batteries, there comes a point during use of your vehicle when there is not enough charge in your battery bank to effectively move your vehicle.  Although it is not typically known to cause battery damage, it is not ever recommended to completely drain your battery bank before recharging is provided.  This code should come up early enough while you are driving, for you to have enough charge remaining to get to an outlet, but chances are if you were not paying attention to the BDI in the first place to know what percentage you had left, then you probably have not seen this code.  Make it a habit to "top off" your batteries whenever it is convenient.  If you get this code when you are just beginning to use your vehicle for the day, and you have had your vehicle plugged in, first, check your outlet.  If your outlet has power, then check the charger by plugging your vehicle in.  You should hear a few "beeps", followed by the sound of a small fan, and a flashing red light above the BDI.  If one or all of these does not happen, unplug your vehicle from the outlet and contact your dealer, as it appears that your charger is no longer working, and must be replaced.  If you DO hear and see all of these things, then you must let the batteries fully charge.  There may have been an issue such as the plug not being put fully in, a bad cord, etc.

-16 This may happen if your vehicle battery bank has a charge that is higher than the maximum recommended voltage for your vehicles motor.  Although this is not common, it can happen.  To prevent any damage to the motor, the manufacturer recommends that you "spill off" the extra power by turning on the headlights for moments to minutes to lower the battery level to a safe level.  IF THIS HAPPENS CONTINUALLY, then you have an issue with your charger,  Please consult a qualified GEM technician as soon as possible, to prevent any damage to your batteries.

Again, any codes that are not covered here is due to the manufacturer preference that such codes be brought to the attention of a qualified GEM technician.

I hope this is useful for you.  Any comments or questions, just drop them here!



8 comments:

  1. Great list with good info. Thanks for your efforts. I'm looking for a solution to my 'no go' problem - put in fwd or rev, press pedal, starts to move just a bit, then drops out and no more power to drive train. Any ideas for me to check?
    Thanks, Phil

    ReplyDelete
    Replies
    1. Sorry about the delay, Phil. The website did not allow me to answer several times. Let's hope this one gets through.

      IF YOU HAVE A CODE 04-

      Step 1- Pull the parking brake boot, remove the lead, clean all contact points, and replace.

      If still with a Code 04-

      Step 2- Follow the lead back to the panel. Check for good contact. If able, pull contact point, clean as before, and replace.

      IF NO CODE DISPLAYED-

      Step 1- Put a voltage gauge on the "in" lead to your accelerator, and put gauge where it can be read from the passenger seat. Test vehicle and see if you get "cut out" on the "in" lead. If YES...

      Step 2- Put voltage gauge on "upstream" side of master switch on line in. Repeat test. If you are getting "cut out" at the battery, then replace the master switch. Repeat test.

      If you are NOT getting "cut out" on the "in" lead to the accelerator, then move the gauge to the "out" lead, and repeat the test. If you are getting "cut out" on the "out" lead, then your accelerator had likely gone bad.

      If you are NOT getting "cut out" on either the "in" or "out" leads, then TURN OFF THE MASTER SWITCH, and check the cables going to the motor, itself. Make sure they are clean, dry and have no defects. Check the entire cable length for fraying, damage, cuts or burns. If you find ANY damage on the cables, REPLACE DO NOT REPAIR them.

      Your "free options" are:
      -Bad brake safety contact
      -Bad battery cable contact to motor

      Your "cost" possibilities are:
      -Bad cables
      -Bad master switch
      -Bad brake safety switch

      Thanks for the question. I hope this helps. Please let me know.

      Alex

      Delete
  2. Hi as a new owner of a 2004 E825 GEM, I need to know more about an error code 10. My car stop and a buzzer go on. Error code 10 appear. I put in neutral, remove the ignition key. I put it back in motion and the sameproblem go back on after 100 feet. I repeat until I get home. The buzzer still on until I but the master battery switch at Off position. If anybody can help me I will appreciate as there is no GEM sprecialist around. Thank in advance.

    ReplyDelete
  3. Hi as a new owner of a 2004 E825 GEM, I need to know more about an error code 10. My car stop and a buzzer go on. Error code 10 appear. I put in neutral, remove the ignition key. I put it back in motion and the sameproblem go back on after 100 feet. I repeat until I get home. The buzzer still on until I but the master battery switch at Off position. If anybody can help me I will appreciate as there is no GEM sprecialist around. Thank in advance.
    nov 03, 2019

    ReplyDelete
  4. GOOD JAIS A GEM E2 AND JAIS A CODE ERREUR 64 CAN YOU THANK YOU

    ReplyDelete
  5. I have a 2009 e4. This is my question... New batteries have been installed ,way is there only 1 bar on instrument panel. The charger will not come on . Got what I think is an error code P0101 ? Checks barriers. Has full charge but only shows 1 bar.This is crazy....HELP

    ReplyDelete
  6. I have a 2007 GEM E2. Plug light is displayed on the BDI with no codes. Car will not shift into gear, constant alarm beep when parking break is disengaged.

    ReplyDelete